R-22 and R-410A Are Both Phased Out.
Here's What That Means for You.
The federal government has ended production of both R-22 and R-410A refrigerants. Every major manufacturer has moved on to A2L refrigerants. If your system still runs on R-22 or R-410A, here's the honest truth about what's coming — and when it makes sense to upgrade.
The Law That Changed Everything
In 2020, Congress passed the American Innovation and Manufacturing (AIM) Act, giving the EPA authority to phase down the production of hydrofluorocarbons (HFCs) — the chemicals used in most air conditioning and heat pump systems. The goal is an 85% reduction in HFC production by 2036.
This wasn't sudden. The phaseout has been building for decades:
International agreement to eliminate ozone-depleting substances. Targeted R-22 (an HCFC) for eventual phaseout.
EPA banned the manufacture and import of new equipment using R-22. All new systems after this date use R-410A.
Final stage: production and import of R-22 refrigerant itself became illegal on January 1, 2020. Only existing recovered/recycled supply remains. Price per pound had already risen over 1,000%.
Congress passes the AIM Act, directing EPA to phase down HFCs (including R-410A) by 85% by 2036. Sets the stage for the R-410A phaseout.
As of January 1, 2025, manufacturers are prohibited from producing new residential split systems and heat pumps using R-410A. All new equipment must use A2L refrigerants (R-454B or R-32) with a GWP below 700.
Full phase-down target. R-410A supply will be severely restricted. Service costs for legacy R-410A systems will be at or near R-22 levels.
We've Seen This Before: The R-22 Price Explosion
If you want to know what's coming for R-410A equipment, look at what happened to R-22. The pattern is identical — and the price trajectory is a warning.
R-22 Price Per Pound — From Phaseout to Today
| Year | Price Per Pound | What Happened | % Increase |
|---|---|---|---|
| Pre-2010 | $10 – $15 | R-22 widely available. Standard refrigerant for all AC systems. | — |
| 2010 | $15 – $25 | EPA bans new R-22 equipment. Supply begins tightening. | +67% |
| 2015 | $60 – $85 | Production quotas cut further. 30-lb tank hits ~$450. | +400% |
| 2017 | $100 – $150 | Production reduced another 28%. Contractors report sticker shock. | +800% |
| 2020 | $150 – $200 | Production and import banned. Only recovered/recycled supply remains. | +1,200% |
| 2025 | $90 – $250 | Supply nearly exhausted. Some areas see $250+/lb. Many contractors no longer carry it. | +1,500% |
The math is brutal. A typical residential system holds 6–12 lbs of R-22. A simple recharge that cost $60–$180 in 2009 now costs $540–$3,000 in 2025 — just for the refrigerant, before any labor or leak repair. For commercial systems holding 15–50+ lbs, the numbers are catastrophic. This is what's coming for R-410A.
R-410A Is on the Same Path — Right Now
R-410A is currently around $10–$25 per pound. That's where R-22 was in 2010. The production ban on new R-410A equipment took effect January 1, 2025. Production quotas for the refrigerant itself will tighten through 2036. The supply curve is identical to R-22 — just shifted forward by 15 years.
The new replacement — R-454B — already saw severe supply chain issues in 2025. Honeywell imposed a 42% surcharge on R-454B due to raw material costs. Prices for a 20-lb cylinder of R-454B spiked as high as $2,000 during peak season, compared to $345 per cylinder in 2021. New A2L-compatible systems are costing 15–30% more than equivalent R-410A systems did, and the gap is widening.
What This Means for Your Equipment
Here's the part no one wants to hear: your R-22 or R-410A system cannot be converted. There is no retrofit. No drop-in replacement. When it breaks, you're either paying rising prices for scarce refrigerant to keep it running — or you're replacing the entire system with new A2L-compatible equipment.
You Will Not Be Able to Fix It — Or It Won't Be Worth It
As R-410A follows the R-22 trajectory, here's what changes for your equipment over the next 5–10 years:
- Refrigerant costs will rise — R-410A production is being phased down. Every year, there's less available. Prices will climb the same way R-22 did — slowly at first, then sharply
- Parts will become scarce — manufacturers are retooling their factories for A2L systems. R-410A compressors, coils, expansion valves, and control boards will become harder to source and more expensive. Some already are
- Fewer technicians will work on it — the industry is training on A2L systems. As R-410A equipment becomes the minority, fewer contractors will stock parts or have the inventory to service these systems
- Repairs become "throwing good money after bad" — at a certain point, spending $3,000–$8,000 on a compressor replacement for a system that uses a dying refrigerant doesn't make financial sense. But you won't have a choice if you haven't planned ahead
The Repairs That Break the Bank
Not all HVAC repairs are created equal. Some are minor. Others are system-threatening — and these are the ones that will force the upgrade decision on you whether you're ready or not.
Compressor Replacement
The compressor is the heart of your AC system. When it fails, you're looking at the single most expensive HVAC repair possible short of full replacement.
Now add context: if that compressor is in a 10-year-old R-410A system, you're spending $3,000–$10,000 to repair a system running on a refrigerant that's being phased out. The compressor itself may last another 5–8 years — but by then, R-410A may cost $50–$100+ per pound, and the next failure may not have available parts.
Your 5-ton commercial RTU needs a compressor at year 10.
Option A: Repair it. $4,500–$7,000 for the compressor replacement. System now has a new compressor but the same aging condenser coil, evaporator, fan motor, and control board — all running on R-410A with parts becoming scarce. You'll likely face another major repair within 3–5 years.
Option B: Replace the whole unit. $8,000–$18,000 for a new A2L-compatible RTU. You get a new warranty (5–10 years), 20–40% better energy efficiency, A2L refrigerant with full parts availability, and no risk of being stuck with obsolete equipment.
The question isn't cost — it's timing. If you're going to need a new system within 5 years anyway, every dollar you spend repairing the old one is money you don't get back.
Other High-Cost Repairs on Aging Systems
| Repair | Residential | Commercial | Worth It at Year 10+? |
|---|---|---|---|
| Compressor replacement | $1,800 – $2,800 | $3,000 – $10,000 | Rarely |
| Evaporator coil replacement | $1,000 – $2,000 | $2,000 – $5,000 | Sometimes |
| Condenser coil replacement | $800 – $1,800 | $1,500 – $4,000 | Rarely |
| Refrigerant leak repair + recharge | $500 – $1,500 | $1,000 – $5,000+ | Depends on leak severity |
| Heat exchanger replacement | $1,500 – $3,000 | $2,500 – $6,000 | Almost never — replace the furnace |
Our rule of thumb: If the repair costs more than 40% of what a new system would cost, and the existing system is past year 10 of a 15-year lifespan running on a phased-out refrigerant — replace it. Every dollar you spend past that point is sunk cost on equipment with a countdown clock.
The Efficiency Factor You're Ignoring
Beyond repair costs and refrigerant availability, there's a third financial argument for upgrading: your old system is burning money every month.
HVAC efficiency degrades over time. Even a well-maintained system loses 5–10% of its rated efficiency over its lifespan. A system that was 13 SEER when installed 12 years ago is likely operating at 10–11 SEER today. New A2L systems start at 15–16 SEER2 and go up to 20+ SEER2.
This means even if your old system is "working fine," it's costing you $500–$1,500+ more per year in energy than a new one would. Over a 5-year period, that's $2,500–$7,500 in wasted energy — money that could have gone toward a new system.
When Does It Make Sense to Upgrade?
The typical service life of an HVAC system is 10–15 years residential, 12–20 years commercial (depending on equipment type and maintenance). Here's a framework for thinking about the upgrade decision at different points in that lifecycle:
Years 1–7: Keep It
System is in its prime. Parts are still available. Warranty may still be active. Stick with routine maintenance. No reason to replace unless a catastrophic failure occurs.
Years 7–10: Start Planning
Begin budgeting for replacement. Get an assessment to understand remaining useful life. If a major repair comes up ($2,000+), weigh it carefully against upgrade cost. This is your planning window.
Years 10–12: The Decision Point
This is where most upgrade decisions should happen — especially for R-410A systems. Any major repair at this stage (compressor, coil, heat exchanger) likely means you should replace instead of repair. R-410A costs are rising. Parts are thinning out. Efficiency has degraded. The math favors a new system.
Years 12–15+: Replace It
You're running on borrowed time. Every month without a failure is a month you should be using to plan and schedule a replacement — not a reason to delay. Emergency replacements cost 20–30% more than planned ones because you lose the ability to get competing quotes and schedule around demand.
Don't wait for the emergency.
The worst time to buy a new HVAC system is when your old one dies on the hottest day of the year. You'll pay rush pricing, take whatever's in stock, and have zero negotiating power. The best time to upgrade is during your planning window (years 7–10) — when you can compare quotes, choose the right equipment, schedule installation on your terms, and take advantage of rebates and financing.
Every Major Manufacturer Has Already Moved On
This isn't a future event. The transition is done. The companies that make HVAC equipment have retooled their entire product lines for A2L refrigerants:
- Carrier — adopted R-454B (branded "Puron Advance") across residential and commercial systems
- Trane — transitioned to R-454B starting in 2024. Validated performance through the U.S. Department of Energy's Cold Climate Heat Pump Challenge
- Lennox — updated entire 2025 product lineup. R-454B for ducted systems, R-32 for ductless mini-splits
- Daikin / Goodman / Amana — chose R-32 as primary A2L refrigerant. Over 280 million R-32 products in use globally. Up to 12% more efficient than R-410A
- York (Johnson Controls) — adopted R-454B for new residential and commercial equipment
When Carrier, Trane, Lennox, Daikin, and York have all moved on — that tells you everything about where the industry is going. The R-410A chapter is closed. Parts, refrigerant, and support for legacy systems will follow the same declining path that R-22 took.
What "A2L" Actually Means
A2L is a safety classification from ASHRAE (the industry standards body). It stands for:
- A = Low toxicity (same classification as R-22 and R-410A — no change)
- 2L = Mildly flammable (the "L" stands for lower flammability)
The "mildly flammable" part sounds alarming, but context matters. A2L refrigerants require a direct flame source and a high concentration to ignite. If they do ignite, the flame is unsustainable and spreads slower than walking speed. New A2L systems include built-in refrigerant detection systems that shut down the unit and ventilate if a leak is detected. In practice, A2L systems are already in use worldwide in hundreds of millions of units — including in vehicles and portable AC units you may already own.
The two primary A2L refrigerants replacing R-410A are:
- R-454B (also known as Opteon XL41 or Puron Advance) — GWP of 466, a 78% reduction from R-410A's GWP of 2,088. Adopted by Carrier, Trane, Lennox, and York.
- R-32 — GWP of 675. Single-component refrigerant, no blending required. Widely used globally. Adopted by Daikin, Goodman, and Amana. Up to 12% more efficient than R-410A.
What You Should Do Now
1. Know What Refrigerant Your System Uses
Check the data plate on your outdoor unit or ask your HVAC contractor. If it says R-22 or HCFC-22, your system is well past due for replacement. If it says R-410A, you have time — but the clock is ticking.
2. Get a System Assessment
We'll evaluate your current equipment — age, condition, refrigerant type, efficiency, and remaining useful life — and give you a straight answer on whether it makes sense to repair, maintain, or replace. No pressure, no sales pitch. Just the data.
3. Budget and Plan
If you're in the year 7–10 window, start budgeting now. Get quotes. Understand your options. A planned replacement costs 20–30% less than an emergency one and gives you access to better equipment, better pricing, and available rebates.
4. Take Advantage of Available Incentives
Con Edison Clean Heat incentives offer $10,000+ in rebates for qualifying heat pump installations in NYC. Federal tax credits for high-efficiency systems are also available. These incentives won't last forever — and they significantly offset the cost of upgrading to a new A2L system.
We're Vinco Mechanical. We're a licensed NYC HVAC contractor serving all five boroughs. We work on both residential and commercial systems. We'll tell you the truth about your equipment — whether that means it has years of life left or it's time to start planning. Call us at (718) 835-6820 or schedule an assessment online.
Not Sure Where Your System Stands?
We'll inspect your equipment, identify the refrigerant, assess condition, and give you a clear recommendation — repair, maintain, or replace.
Hello, World!